Installation, Commissioning thiab Fault Analysis ntawm Pneumatic Transmission System

Dec 15, 2025

Tso lus

Installation, commissioning, thiab kev soj ntsuam txhaum ntawm pneumatic kis tau tus mob

Kev ruaj ntseg ntawm pneumatic kis tau tus mob txoj haujlwm yog nyob ntawm qhov raug xaiv thiab kev teeb tsa ntawm cov khoom siv pneumatic. Kev tshuaj xyuas thiab kev saib xyuas tsis tu ncua yog tsim nyog los tshawb xyuas tam sim thiab tswj cov khoom ua ntej ntawm kev ua txhaum ntawm pneumatic Cheebtsam thiab cov tshuab, ua kom lawv cov haujlwm ib txwm muaj thiab txuas ntxiv lawv lub neej kev pabcuam.

1. Siv thiab tu cov tshuab pneumatic

Txhawm rau kom ntseeg tau lub sijhawm ntev - lub sijhawm ua haujlwm ruaj khov ntawm lub tshuab pneumatic, cov kev ntsuas saib xyuas muaj raws li hauv qab no:

(1) Txhua hnub, cov dej hauv lub lim yuav tsum tau ntws tawm, thiab cov roj theem siab ntawm cov roj pos huab lubricator thiab nws cov kev hloov kho yuav tsum tau kuaj xyuas.

(2) Txhua lub lim tiam, xyuas seb puas muaj cov plua plav lossis cov ntaub ntawv hlau ntawm lub teeb liab lub tshuab hluav taws xob, tshuaj xyuas lub ntsuas ntsuas ntawm lub siab txo valve, thiab xyuas seb cov roj pos huab lubricator puas ua haujlwm zoo.

(3) Txheeb xyuas qhov kev sib khi ntawm cov yeeb nkab txuas txhua peb lub hlis.

(4) Tshawb xyuas txhua rau lub hlis seb puas muaj cov ntsiab lus txhawb nqa ntawm piston rods hauv lub tog raj kheej hnav.

2. Tej yam ua txhaum cai thiab kev daws teeb meem ntawm cov khoom tseem ceeb hauv Pneumatic systems

Feem ntau, tom qab lub tshuab pneumatic tau tsim kho tshiab thiab txhim kho kom zoo, nws tsis tshua muaj kev ua haujlwm tsis zoo rau lub sijhawm. Ib txwm hnav thiab tsim kua muag tsuas yog tshwm sim tom qab siv ntau xyoo. Qhov ua rau ntawm qhov system tsis ua haujlwm yog raws li hauv qab no.

(1) Thaiv cov khoom siv.

(2) Internal faults ntawm kev tswj system. Nyob rau hauv ib txwm muaj xwm txheej, qhov tshwm sim ntawm kev tswj hwm qhov tsis ua haujlwm yog qis dua li ntawm cov sensors hauv kev sib cuag nrog sab nraud lossis lub tshuab nws tus kheej.

Feem ntau cov kev ua txhaum thiab kev daws teeb meem ntawm cov kev taw qhia li qub tau pom nyob rau hauv Table 1-2, thiab cov kev ua txhaum ntau thiab cov kev daws teeb meem ntawm lub tog raj kheej tau qhia hauv Table 1-3.

Table 1-2 Cov Kev Ua Phem Feem Ntau thiab Kev daws teeb meem ntawm Txoj Kev Taw Qhia Valve

Serial tooj txhaum Yog vim li cas Txoj kev cais tawm
1 tsis hloov txoj kev Qhov zawv zawg tsis kam ntawm lub valve yog loj
Lub lubrication tsis zoo
Ua lub lubrication
Lub nplhaib sib khi ntawm O- lub nplhaib valve yog deformed Hloov lub nplhaib sealing
Plua plav tau daig ntawm qhov zawv zawg Tshem tawm cov hmoov av
Caij nplooj ntoos hlav puas Hloov lub caij nplooj ntoos hlav
Lub zog ua haujlwm ntawm lub valve yog me me Xyuas qhov valve tswj qhov
Lub piston sealing nplhaib yog hnav Hloov lub nplhaib sealing
Diaphragm rupture Hloov lub diaphragm
2 Lub valve
tsim kev co
Cua siab tsawg (pilot- ua haujlwm) Ua kom lub zog ua haujlwm
Nws txais kev ncaj qha - hom kev ua yeeb yam
Tsawg fais fab mov voltage (solenoid valve) Ua kom lub zog hluav taws xob muaj zog
Siv cov -voltage qis
3 Hloov tam sim no electromagnet
Muaj lub suab beeping
Hom I movable core muaj kev sib khi tsis zoo Xyuas qhov tseem ceeb ntawm kev sib cuag thiab sealing kev ua tau zoo
Hloov cov tub ntxhais sib dhos thaum tsim nyog
Plua plav nkag mus rau hauv qhov zawv zawg ntawm I thiab T- zoo li tus cores.
Tiv thaiv kom cov tub ntxhais hlau txav tau los ntawm kev sib cuag
Tshem tawm cov hmoov av
Cov rivets ntawm T- zoo li cov hlau txav tau poob.
Cov txheej txheem tseem ceeb tau sib cais thiab tsis tuaj yeem nyiam ua ke
Hloov cov core movable
Lub luv - lub nplhaib hluav taws xob puas lawm Hloov cov tub ntxhais hlau ruaj khov
Lub hwj chim mov voltage yog tsawg, thiab cov xov hlau sab nraud yog rub nruj heev Cov hlau lead yuav tsum dav
4 Lub sijhawm ua haujlwm ntawm electromagnet
Kev sib txawv loj lossis tsis muaj peev xwm txav mus los
* Cov tub ntxhais txav tau yog xeb thiab tsis tuaj yeem txav mus los:
*Thaum siv cov khoom siv pneumatic nyob rau hauv qhov chaw siab -cov av noo, huab cua nkag mus rau hauv cov hlau nplaum vim yog tsis tiav sealing.
* Tsawg fais fab mov voltage;
* Cov plua plav nkag mus rau hauv qhov zawv zawg ntawm cov tub ntxhais hlau txav, ua rau lub cev tsis zoo
* Kev tshem tawm xeb ntawm cov tub ntxhais hlau
* Kho lub foob sab nraud thiab hloov lub foob tawg.
* Ua kom lub zog hluav taws xob ntau dua lossis siv lub kauj uas phim qhov voltage:
* Tshem tawm cov hmoov av
5 Lub kauj yog hlawv tawm * Kub ambient kub;
* Kev siv ceev ceev;
* Vim tias qhov tam sim no loj thaum nyiam, kev siv hluav taws xob ib lub sij hawm siab,
* Cov℃nce, thiab cov rwb thaiv tsev puas, ua rau luv luv.
* Cov plua plav nyob nruab nrab ntawm lub valve thiab cov tub ntxhais tsis tuaj yeem nyiam cov tub ntxhais txav tau;
* Muaj qhov seem voltage ntawm lub kauj.
* Siv nyob rau hauv qhov ntsuas kub ntawm cov khoom.
* Siv cov qib siab solenoid li qub;
* Siv pneumatic logic circuits;
* Tshem tawm plua plav;
* Siv cov khoom siv hluav taws xob ib txwm muaj hluav taws xob thiab lub kauj vab uas sib npaug ntawm qhov hluav taws xob.
6 Thaum lub zog raug txiav tawm,
Lub cev txav tau tsis tuaj yeem thim rov qab
* Cov plua plav nkag mus rau hauv qhov zawv zawg ntawm cov tub ntxhais hlau txav tau * Tshem tawm cov hmoov av

Table 1-3 Cov Kev Ua Phem Ntawm Lub Cev Lub Cev thiab Lawv Cov Txheej Txheem Kev Teeb Meem

Serial tooj txhaum Yog vim li cas Txoj kev cais tawm
1 * Sab nraud to
* Muaj cov pa tawm ntawm lub piston pas nrig thiab lub sealing bushing.
* Muaj cov pa tawm ntawm lub tog raj kheej thaiv thiab lub hau kawg.
* Muaj cov pa tawm los ntawm kev kho cov ntsia hlau ntawm cov khoom siv tsis.
* Sab hauv to
* Muaj roj to ntawm ob qhov kawg ntawm lub piston.
* Hnav ntawm bushing foob thiab tsis txaus lubricating roj
* Piston qws eccentricity
* Muaj khawb ntawm tus pas nrig piston
* Muaj impurities nyob rau hauv mating nto ntawm tus pas nrig piston thiab sealing bushing, thiab lub nplhaib sealing puas.
* Tsis zoo lubrication, tus pas nrig piston yog daig.
* Muaj qhov tsis xws luag ntawm qhov mating nto ntawm lub piston, thiab impurities tau nyem rau hauv lub nplhaib sealing
* Hloov lub bushing sealing nplhaib thiab txhim khu lubrication
* Reinstall kom paub meej tias tus pas nrig piston tsis raug rau cov khoom thauj eccentric
* Hloov lub piston pas nrig
* Tshem tawm impurities thiab txhim kho plua plav npog;
* Hloov lub nplhaib sealing
* Rov nruab;
* Hloov cov khoom uas muaj qhov tsis xws luag thiab tshem tawm impurities
2 * Lub zog tso zis tsis txaus
thiab lub zog tsis ruaj khov
* Tsis zoo lubrication
* Lub piston lossis piston pas nrig yog daig.
* Muaj xeb lossis qhov tsis xws luag nyob rau sab hauv ntawm lub tog raj kheej.
* Condensate dej thiab impurities tau nkag mus
* Kho lossis hloov cov roj pos huab lubricator
* Tshawb xyuas qhov kev teeb tsa thiab tshem tawm eccentricity.
* Txoj kev daws teeb meem yuav tsum tau txiav txim siab raws li qhov loj ntawm qhov tsis xws luag
* Txhim khu kev tswj cov huab cua lim thiab cov dej sib cais, thiab tso cov dej phwj tuaj tsis tu ncua
3 * Cov nyhuv buffering tsis zoo * Lub sealing kev ua tau zoo ntawm lub nplhaib sealing
Qhov tsis yog qhov tsis zoo
* Kho cov ntsia hlau puas
* Lub tog raj kheej ceev ceev heev.
* Hloov tus nqi sealing nplhaib
* Hloov cov ntsia hlau.
* Kawm seb tus qauv ntawm lub tshuab tsis haum yog qhov tsim nyog

 

Saum toj no yog Installation, commissioning thiab txhaum kev soj ntsuam ntawm pneumatic kis tau tus mob cov ntsiab lus, Yog xav paub ntxiv txog cov ntaub ntawv, mus saibhttps://www.joosungauto.com/.

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